Perma Patch Cold Mix Asphalt

McAsphalt Perma Patch technology allows asphalt producers, road construction and maintenance companies to produce their own high quality, all-weather cold patch using their local ingredients (aggregate, bitumen, diesel), without any modifications to their existing asphalt producing equipment. All that is needed is 1-1.5 kg of Perma-Patch concentrate, supplied from Toronto, Canada.

Cold Patch is a ready to use, pre-mixed bituminous mixture manufactured from selected aggregates, bitumen and a co-polymerization process which creates a viscuous binding material for permanent repairs of potholes, utility cuts and cracks.

 

Applications of Cold Mix Asphalt

McAsphalt Perma Patch is completely adaptable to all paving equipment. However, it may be easily installed using a shovel and simple compaction. This long-lasting material has a 2-year storage life in uncovered stockpiles outdoors and indefinite life in bags, palls or drums. It is an ideal pavement product for streets, highways, airport runways, and parking areas and is instantly ready for traffic flow after paving.

McAsphalt Perma Patch is a year-round all-weather road repair technology, can be used at temperatures of -30 °С to +49 °С both on extremely cold winter days and will perform just as well on hot and rainy days.
McAsphalt Perma Patch is a uniquely designed paving material that offers a wide range of road and street repair applications, specifically designed to endure the most severe weather conditions.
McAsphalt Perma Patch does not require emulsion tack coat and can be resurfaced or overlaid due to its compatible materials and its durable components.
McAsphalt Perma Patch will enable your pavement maintenance personnel to complete a wide range of repairs. The permanent repair to potholes, wide cracks, utility cuts, road edging and emergency road construction create a universal and flexible material for use in your road maintenance budget.

LIFETIME PERFORMANCE GUARANTEE

McAsphalt Perma Patch when applied according to our directions to deteriorated concrete or bituminous pavement surfaces, is guaranteed to adhere permanently to the repaired area for the life of the repair or until the surrounding pavement area fails.

 

Cold Mix Asphalt as main asphalt pavement for roads of 2nd and 3rd category

 

Cold Mix Asphalt as a hydrophobic layer in oil reservoirs

Cold mix asphalt is used as a hydrophobic layer in construction of oil reservoirs in oil terminals.
 

Cold Mix Asphalt as a waterproofing material

Cold Mix Asphalt is commonly used for waterproofing of flat rooftops of industrial buildings, public parking lots and oil terminals.
 

Cold Mix Asphalt for airports and runways

The use of the Perma Patch cold mix asphalt technology for pothole repair is the easiest, most reliable and cost-effective method to fix potholes in airport runways, taxiways and aprons.
 

 

Cold Mix Asphalt

Hot Mix Asphalt

Influence on traffic

Insignificant obstruction for very short periods of time

Large sections of road blocked for an extended period of time

Labour costs

Minimal

Significant, requires multiple teams and heavy machinery

Road opening for traffic

Immediate

Delayed

Weather dependency

None

Can only be used in warm weather conditions

Energy consumption

None

Significant, for heating of the materials

Periods of production and paving operations

All year round

Seasonal

Environmental effects

Environmentally friendly, minimal greenhouse effect, no waste

Significant greenhouse effect, waste management problems

Possible storage solutions

Can be stored outdoors for 24 months, or indefinitely when packaged in bags.

None, leftovers must be removed or utilized within hours

 

Breakdown of materials used to produce 1000 kg of Perma-Patch Cold Mix Asphalt

* Actual material content may change depending on the locally selected ingredients
 
Cantat Associates Inc. presents a complete technology of production of cold mix asphalt using locally selected ingredients (aggregate, bitumen, diesel), allowing producers to minimize raw material costs and maximize their profits. The mix design, prepared at our research centre in Toronto, Canada, will present manufacturers a complete formula for producing cold mix asphalt using their local ingredients, with only a small addition of the Perma Patch concentrate.
 
The exact formula for production of cold patch, is determined based on the quality of the aggregate material, at the McAsphalt Industries Limited Research Centre in Canada.

Quality Control and Professional Training

As part of our special Quality Assurance Program, Cantat Associates Inc. and McAsphalt Industries LTD will provide staff training and certification to your local professionals at the McAsphalt Industries LTD Research Centre in Toronto, Ontario. This will not only allow your experts to independently conduct Quality Control of Perma Patch Cold Mix Asphalt, but also provide them with the necessary skills to educate other specialists the Quality Control procedures and requirements.

* An integral part of the QC procedure is the VT-04F viscotester

Photos taken in Chelyabinsk, Russian Federation

 

The XBagger-1500 bagging machine is designed to package asphalt mix into polyethylene bags. The machine hopper is loaded using a front loader. The hopper is equipped with a screw conveyor, used both as a feeder and agitator for the consolidated asphalt mix. In a uniform flow, the screw conveyor feeds the asphalt mix through a diverter valve into 2 chutes, for alternate discharge into bags. The production capacity is controlled via a variable frequency drive, which regulates the rotation speed of the screw conveyor. A weighing platform is located at the discharge station to monitor the batch weight. Lower and upper weight limits are set via the control panel. A slow discharge rate is automatically engaged for product top-up. Once the desired weight has been reached, the feed stops. The operator switches the diverter valve to the other chute and fills the next bag. Feed is switched on or off via pushbutton controllers, installed in both operators’ stations. Once filled, the bag is moved to the roller table-mounted heat sealing facility.

Bagging machine specifications:

Model: XBagger-1500
- Production capacity – 4-6 m3/hour (depending on personnel) or 120 bags per hour
- Heavy duty steel construction
- Frame supports: bolted to floor area
- Gear motor drive
- Feed hopper: volume 3 m3
- Double-chute discharge
- Control panel (incl. frequency-changing circuit, batching processor)
- Weighing platform
- Heat-sealing facility
- English controller interface available
 
Production time – 45 days

 

Customizable heavy duty polyethylene bags for Cold Mix Asphalt (Cold Patch)

Cantat Associates Inc. offers Cold Patch producers high quality and fully customizable plastic bags, based on their personal and market requirements. The bags have been developed based on our deep understanding of the packaging requirements, designed to maximize shelf life without allowing the asphalt mix to conglomerate, maintaining high workability for 25+ years in a wide range of storage temperatures.

Our side weld bags are available in a wide variety of sizes and capacities - 22.7 kg (50 lb), 25 kg, 30 kg, etc.

Single polyethylene layer thickness - 152 µm (6 mil)

Polyethylene film structure: coextrusion with diagonally oriented fibers forming film reinforcement (for increased strength).

Laminated inner layer - black color, outer layer - white color.

Anti-scratch surface.

Print on both sides of the bag. Number of print colors - based on customer requirements.

Options and customizations to consider:

- Reinforced carrying handle

- Custom design based on customer preferences and requirements (or you may use our own highly popular bag design!)

Bags with a reinforced carrying handle

New modification includes a reinforced handle, allowing to carry bags of up to 30 kg with ease and convenience.

 

 

The VT-04F is a compact, single-cylinder type rotating viscotester designed for easy use in the field. It is used for high viscosity measurement. A rotor turning at constant speed is inserted into the liquid to be measured. The resistance to rotor movement caused by the viscosity is measured using a special mechanism to obtain direct readings in decipascal-seconds (dPa•s). Three different types of rotors are supplied, covering a wide range of applications.

 

- Perma-Patch Cold Mix Asphalt (Cold Patch)

Introduction to the Cold Mix Asphalt Technology

Pothole repair process

Cold Mix Asphalt - Complete Production Cycle

Pothole repair in Belarus

Pothole repair in Republic of Buryatia, Russia

Cold mix asphalt packaging machine and process

Perma Patch Cold Patch application at -27°С
Perma Patch Cold Patch packaging in plastic bags for distribution to retail customers, Samara, Russia
 

 

Ready for use Cold Mix Asphalt, produced using the Canadian McAsphalt Perma Patch technology and concentrate, can be purchased from the following points of sale around the world in bulk, big bags or small 22.7-30 kg polyethylene bags:

Russian Federation

Tolyatti

Kazan

LLC "NovTecAs"
445045, Togliatti, Samara region, Novozavodskaya st. 2а bld. 85
Tel.: +8-927-022-28-49, +7-937-211-11-07
LLC "NOVA"
Kazan, Republic of Tatarstan, 35A Mavlyutova St.
Tel.: +7-987-179-0001

Moscow

Belgorod

LLC "OKA-Service"
Moscow, 119330, Michurinskiy Prospect #6, bld. 2
Tel. 8 (48435) 2-43-12, Fax: 8 (48435) 2-43-12
Mob. +7 930 845 28 59
LLC "Belgeosynt"
308002, Belgorod, 100 Michurina St., office 17
Tel.: +7 (4722) 373 254, Mob:+7 (960) 636-07-08

Krasnodar

Vladimir

LLC "Modern Asphalt Technologies"
350000 Krasnodar, Severnaya ulitsa, 324, bld. Peter B, office 15
Tel./Fax: (861) 275-70-13
Mob. +7 918 464-10-23
LLC "VMK"
600021, Russian Federation, Vladimirskaya oblast'
Vladimir, Stavrovskaya ulitsa, 4А
Tel.: +7 (4922) 44-03-03
Mob: +7 (910)177-29-99

Perm

Kirov

LLC "Techno-Steel"
614010, Perm krai, Perm, 98 Komsomolskiy prospect, lit. A, office 5
Tel.: (342) 287-20-30, 240-91-21
LLC "StroyRemGarant"
Kirov. 9 Moscovskaya st. office 25
Tel. +7 9128277206

Ukraine

India

LLC "DIGYUNSA"
Kiev, Ukraine 03110, 5 Solomenskaya St. Unit 425
Tel/Fax: (044) 520-07-58, 520-07-51
"SP HIGHTECH ROADS"
123/17, 2nd floor, Sundara Moorthy Street
Sathya Moorthy block, Jafferkhanpet
Chennai 600 083 India

Bulgaria

 
Raicommerce Construction - RATec LTD
Boulevard Petr Dertliev, S/U bld. 541, Sofia 1359
Tel.: +359 2 825 66 13. Fax: +359 2 925 13 80
 

 

Copyright © 1995-2014 by Cantat Associates Inc. All Rights Reserved.